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Magnetic Climbing Robot

You Professional Magnetic Climbing Robot Suppliers

 

 

Yaisu Tech Co., Ltd. specializes in the production and manufacturing of large-scale hanging and back push flying cinema equipment, dark riding equipment, track riding equipment, ball screen cinema equipment, 4D seats, VR seats, 5D cinema equipment, customized swing tables, dynamic driving simulators, and six degree of freedom dynamic platforms.

 

 
 
Why Choose Us
 

Production Equipment
Our specializes in the production and manufacturing of large-scale hanging and back push flying cinema equipment, dark riding equipment, track riding equipment, ball screen cinema equipment, 4D seats, VR seats, 5D cinema equipment, customized swing tables, dynamic driving simulators, and six degree of freedom dynamic platforms.

 

Our Certifications
We have the highest level a qualification for the manufacturing and installation of large amusement facilities, and has obtained ISO9001 certification TSG certification and EU CE certification.

 

Partner
As an industry university research cooperation base of colleges and universities, the company has successively established strategic cooperative relations with Tsinghua University, Chinese Academy of Sciences, Jilin University, Beijing University of technology and other colleges and universities, realized the transformation of many high-tech achievements, obtained more than 20 patents.

 

One-stop Solution
We offer one-stop services including planning, design, production, installation, and after-sales service, and At present, our business covers domestic and foreign markets.

 

 

Magnetic Climbing Robot - Overview

A magnetic climbing robot is a type of robot designed to adhere to and move across ferromagnetic surfaces using magnetic force. These robots are particularly useful for tasks on metal structures like ships, storage tanks, and wind turbines, where human access can be difficult or dangerous.

 

Product Specification
 

We offer the following Product Specifications：

Dimensions:

890 × 950 × 490mm (compact)/786 × 1154 × 550mm (heavy)

Whole machine weight:

≤ 90kg (light)/300kg (heavy)

High pressure water jet pressure:

2800 bar (280MPa), supports continuously variable speed adjustment

Rust removal efficiency:

15-40 ㎡/h, covering Wa 2.5 or Sa2.5 standards

Applicable channel diameter:

≥ 600mm manhole (in tank operation scenarios)
 

 

Advantages of Magnetic Climbing Robot

 
 

Non-Contact Power Transmission
Durability and Safety: Non-contact operation minimizes mechanical wear, ensuring long-lasting performance and reducing risks in hazardous environments.
Efficient Magnetic Grip: Our components create a robust grip on metal surfaces, enabling precise and uninterrupted operation.

 
 

Enhanced Mobility and Adaptability
Seamless Navigation: Magnetic systems allow robots to navigate vertical, inclined, and overhead surfaces without the need for additional structures like scaffolding or ladders.
Versatility: These components ensure smooth operations across various geometries, including walls, pipes, and ceilings, enabling robots to reach challenging areas.

 
 

Reliable Cleaning and Maintenance
Optimized Cleaning Tools: Paired with robotic systems, magnetic components facilitate effective removal of sludge, corrosion, and contaminants.
Consistent Performance: Robust designs maintain consistent contact pressure, ensuring thorough cleaning and inspection processes.

 
 

Advanced Data Collection and Monitoring
Sensor Integration: Magnetic components support seamless integration with cameras, ultrasonic devices, and other sensors for real-time monitoring.
Proactive Maintenance: Accurate and timely data collected during operations enable preventive strategies, reducing downtime and increasing equipment lifespan.

 
 

Remote and Autonomous Operations
Flexibility in Control: Magnetic designs allow robots to operate remotely with high precision, ensuring safe operation in hazardous areas.
AI-Enabled Intelligence: Advanced models integrate AI for optimizing movement and task efficiency, reducing human intervention.

 

 

Types of magnets used

 
 
01
 

SmCo ( samarium cobalt) magnets:

Due to unique properties like high resistance against corrosion and stability against high temperature conditions, these magnets are used in the wall climbing robots.

 
02
 

NdFeB ( Neodymium iron cobalt) magnets:

Neodymium iron cobalt magnets produce strongest and high performance magnetic field that is the reason that they have applications in the specific type of robots like wall climbing robots. The magnetic strength of magnets is higher than that of samarium cobalt magnets.

 
03
 

Electromagnets:

When there is a need of temporary or controlled attachement or adhesion in the wall climbing robots then electromagnets are used. The attachment strength can be adjusted with the variation of magnetic field of the electromagnets. The constant amount of energy is required for the attachment system of the wall climbing robots. There are two type of electromagnets Alternating current electromagnets and direct current electromagnets.

Tank Rust Removal Robot

 

Application
 
 

Shipbuilding

Adapt to the curved surface of the hull's outer panels and can overcome obstacles such as welds and drainage outlets.

 
 
 

Petrochemical energy

Used for tank inspection, painting and anti-corrosion, and facility maintenance. In the field of nuclear power, perform tasks such as testing, thickness measurement, and non-destructive testing of nuclear waste liquid storage tanks.

 
 
 

Building bridges

Achieving high-altitude wall cleaning, spraying, and bridge inspection.

 

 

Structure of Magnetic Climbing Robot

 

The wall-climbing robot, which integrates stable adsorption and weld detection, solves issues related to reliable wall-climbing adsorption, flexible movement, dynamic adaptability of the detection mechanism, and an efficient, intelligent workflow.

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A reliable adsorption mechanism is a crucial condition for safe movement on external walls. Current magnetic wheels generally place magnets on the outside of the wheels, allowing direct contact with the wall to achieve adsorption, but these wheels easily scratch the wall surface and are difficult to remove after work. Based on an analysis of magnetic circuit conduction mechanisms, an adsorption device composed of several magnets was arranged inside the wheel to protect the wall. Considering that a smaller tangential force could relatively rotate the magnets to reduce adsorption, a rotating magnetic unloading mechanism was designed to facilitate the removal of the wheels from the wall.

 

The magnetic wheel mainly consists of an adsorption mechanism, a wheel module, and a rotating magnetic unloading mechanism. The adsorption mechanism is formed by stitching three magnets with different poles together with a yoke iron. The diagram shows the magnetic poles of the magnets arranged clockwise and fixed on the yoke iron. By using the internal conduction mechanism of each magnet, the magnetic circuit length is shortened, providing strong adsorption force. At the same time, the yoke collects surrounding magnetic energy to improve the utilization efficiency of the magnets.

 

Certification

 

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Packaging and delivery

 

Packing: By container or as customers's required.
Delivery: Deliver to major ports in your country.

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FAQ

 

Q: What rust removal techniques do robots use? ‌

A: Sandblasting rust removal: removing surface rust layer by high-speed spraying of sand particles, suitable for large-scale operations.
Laser rust removal: using laser to accurately remove rust, avoiding substrate damage, suitable for refined scenes.
High pressure water jet: using high-pressure water flow to clean the surface, environmentally friendly and with minimal damage.
Magnetic rust removal: By adsorbing rust particles through a magnetic field, it is suitable for surfaces of magnetic conductive materials.

Q: Safety design standards?

A: Through IP68 waterproof certification and Ex d IIB T4 explosion-proof certification, it is suitable for high humidity, flammable and explosive environments.
Automatically switch adsorption mode in emergency situations to prevent accidental detachment.

Q: Intelligent control guarantee?

A: VLA-VLM fusion model: based on visual language models (such as Hi Robot scheme) to achieve complex instruction parsing and dynamic path planning.
Real time feedback system: Multiple cameras and sensor arrays monitor the operation status, with an obstacle avoidance accuracy of ± 5cm.

Q: Are you a factory or a trading company ?

A: We are a factory and trading company at the same time.

Q: How about the quality of the products ?

A: Our products are of high quality and we have registered and reputable brands.

Q: What is your terms of payment?

A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.

Q: How about your delivery time?

A: Generally, it will take 20 to 30 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

We're professional magnetic climbing robot manufacturers and suppliers in China, specialized in providing high quality custom service and OEM service. We warmly welcome you to buy magnetic climbing robot for sale here from our factory. For price consultation, contact us.

high altitude operation robot, industrial wall climbing robot, tank rust removal robot

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